What is a High pressure dilute phase conveying system? Introduction to the advantages, characteristics, and principles of the Powder pneumatic conveying

High pressure dilute phase conveying systemis a kind of technology integrated material conveying equipment which uses air (or gas) flow as conveying power to convey bulk solid materials in pipelines.。The following is to introduce the High pressure dilute phase conveying system:

1、Brief introduction of High pressure dilute phase conveying system

High pressure dilute phase conveying systemis a conveying technology that uses the energy of airflow to convey granular materials along the airflow direction in a closed pipeline.，is a popular High pressure dilute phase conveying system，the advantage is Large conveying capacity, long conveying distance and high conveying quality.、In the conveying process, various technological operations can be carried out at the same time.、The materials are completely sealed during transportation.，Can effectively prevent moisture and sundries from polluting materials, fully sealed and pollution-free transportation.、Remote operation can be carried out from several points to one place in a centralized way or from one place to several points in a decentralized way.、The operation mode is flexible and changeable, and it can run continuously or regularly.，meet the needs of material transportation，it has the functions of Explosion-proof involves, Environmental protection and pollution-free, Automatic control, Physical processing assistance and material handling，has been favored by more and more customers.。

High pressure dilute phase conveying system

2、High pressure dilute phase conveying system function

High pressure dilute phase conveying systemmultifunctional, with functions such as Environmental protection and pollution-free, Explosion-proof involves, Automatic control, Closed conveying and Physical processing assistance。

High pressure dilute phase conveying system

3、Structural advantages of High pressure dilute phase conveying system

The High pressure dilute phase conveying system has the following structure

1. dust pelletizing system

Dust removal system is very important for the environmental protection performance of High pressure dilute phase conveying system system. It is responsible for handling the dust and waste gas generated in the transportation process to ensure that the discharge meets the requirements of environmental protection. Dust removal system usually includes dust collector, fan and discharge pipeline. According to different material characteristics and environmental protection requirements, different dust removal equipment and technical schemes can be selected.

2. Feeding device

The feeding device is responsible for feeding materials evenly and stably into the conveying pipeline. It is usually installed at the beginning of the system, and uses the negative pressure or positive pressure formed by the air source device to mix materials with air in a certain proportion and send them into the pipeline. Common feeding devices include rotary valves, screw conveyors, rotary feeders, screw pumps, silo pumps and Venturi nozzles. The selection of feeding device should be considered comprehensively according to the characteristics of materials and transportation requirements.

3. Conveying pipeline system

The conveying pipeline is a channel for conveying materials after mixing with airflow. It is made of wear-resistant and corrosion-resistant materials to ensure that the materials will not be polluted or damaged during transportation. The diameter, shape and length of the pipeline will be designed according to the characteristics and delivery capacity of the transported materials. In addition, the pipeline system may also include some auxiliary fittings, such as valves, elbows, expansion joints, etc., for regulating air flow and pipeline connection.

4. Air source device

The air source device is the power core of the High pressure dilute phase conveying system system, which provides the airflow power needed for transportation. Common air source equipment includes roots blower, compressor, centrifugal blower and water ring vacuum pump. These devices can generate stable airflow and provide sufficient power for the transportation of materials.

5. Feeding device

The feeding device is responsible for feeding materials evenly and stably into the conveying pipeline. It is usually installed at the beginning of the system, and uses the negative pressure or positive pressure formed by the air source device to mix materials with air in a certain proportion and send them into the pipeline. Common feeding devices include rotary valves, screw conveyors, rotary feeders, screw pumps, silo pumps and Venturi nozzles. The selection of feeding device should be considered comprehensively according to the characteristics of materials and transportation requirements.

High pressure dilute phase conveying system

4、High pressure dilute phase conveying system principle

High pressure dilute phase conveying systemCompressed air or other gases are passed through the air supply device to generate airflow, forming a certain airflow speed and pressure. Subsequently, the material is sent into the conveying pipeline through the feeding device, and under the action of the airflow, the material particles are suspended in the airflow or flow along the pipeline in groups. This gas-solid two-phase flow state enables materials to be transported to the target position along the pipeline.。

High pressure dilute phase conveying system

5、Functional advantages of High pressure dilute phase conveying system

The advantages of High pressure dilute phase conveying system are as follows:

1. Flexible configuration of conveying pipeline and optimization of process flow.

The pipeline layout of the High pressure dilute phase conveying system is flexible, and it can be configured vertically, horizontally or curved to adapt to the complex production environment and space constraints. This flexibility makes the High pressure dilute phase conveying system system have great adaptability in the renovation and expansion of the factory.

2. Save space

High pressure dilute phase conveying system equipment usually occupies a small area and can make full use of space. This is especially important for factories or production lines with limited space, which can save valuable production space.

3. Multiple process operations can be carried out at the same time

While conveying materials, the High pressure dilute phase conveying system system can also complete a variety of production processes, such as mixing, crushing, grading, drying, cooling, etc., which improves production efficiency and added value of products.

4. versatility

The High pressure dilute phase conveying system system can not only realize the transportation of materials, but also carry out various technological operations at the same time, such as mixing, crushing, grading, drying and cooling. This versatility makes High pressure dilute phase conveying systems widely used in many industries.

5. Environmental protection and pollution-free

The High pressure dilute phase conveying system system can reduce the scattering and flying of materials, reduce dust pollution and material loss, and also reduce energy consumption and noise pollution during transportation.

High pressure dilute phase conveying system

6、Structural characteristics of High pressure dilute phase conveying system

The High pressure dilute phase conveying system structure is introduced as follows:

1. Air source device

The air source device is the power core of the High pressure dilute phase conveying system system, which provides the airflow power needed for transportation. Common air source equipment includes roots blower, compressor, centrifugal blower and water ring vacuum pump. These devices can generate stable airflow and provide sufficient power for the transportation of materials.

2. control system

The control system is the "brain" of the High pressure dilute phase conveying system system, which is responsible for monitoring and controlling the whole system. Through the control equipment such as programmable controller, the parameters such as airflow speed, feed rate and system pressure can be accurately adjusted and controlled to ensure the stable operation of the system and meet the production requirements.

3. dust pelletizing system

Dust removal system is very important for the environmental protection performance of High pressure dilute phase conveying system system. It is responsible for handling the dust and waste gas generated in the transportation process to ensure that the discharge meets the requirements of environmental protection. Dust removal system usually includes dust collector, fan and discharge pipeline. According to different material characteristics and environmental protection requirements, different dust removal equipment and technical schemes can be selected.

4. Bunker system

The silo temporarily stores and releases materials. The silo is usually designed as a pyramid or conical structure to facilitate the storage and unloading of materials. The design of silo needs to consider the different problems of materials in the process of storage and unloading and the flow form of materials.

5. Conveying pipeline system

The conveying pipeline is a channel for conveying materials after mixing with airflow. It is made of wear-resistant and corrosion-resistant materials to ensure that the materials will not be polluted or damaged during transportation. The diameter, shape and length of the pipeline will be designed according to the characteristics and delivery capacity of the transported materials. In addition, the pipeline system may also include some auxiliary fittings, such as valves, elbows, expansion joints, etc., for regulating air flow and pipeline connection.

High pressure dilute phase conveying system

High pressure dilute phase conveying systemIn the process of conveying, various technological operations can be carried out at the same time, such as be broken.、The conveying system is closed.，Less dust flying and spilling, good environmental sanitation conditions, complete sealing and pollution-free transportation.、Not only can materials be transported from multiple feed points to the discharge point in turn, but also materials can be transported from multiple feed points to the discharge point at the same time.、PLC intelligent control, high degree of automation and simple operation.、Closed pipeline transportation，It can prevent the material from spreading, with high quality, complete sealing and pollution-free transportation.，it has the functions of material handling, Environmental protection and pollution-free, Automatic control, Explosion-proof involves and Closed conveying。