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Introduction to Suction and unloading conveyor and Powder pneumatic conveying advantages and features

2025-5-26

Suction and unloading conveyorIt uses the energy of airflow to transport powder materials along the airflow direction in a closed pipeline.,customizable。

1、Brief introduction of Suction and unloading conveyor

Suction and unloading conveyoris a material conveying system that uses the pressure of gas to convey powder materials.,The materials are completely sealed during transportation.,No dust leakage, environmental protection and pollution-free, fully sealed and pollution-free transportation.、Not only can materials be transported from multiple feed points to the discharge point in turn, but also materials can be transported from multiple feed points to the discharge point at the same time, and remote operation can be realized.、Flexible pipeline layout, closed pipeline can be adjusted according to production conditions, which is relatively flexible.、Closed pipeline transportation,Can effectively prevent moisture and sundries from polluting materials, fully sealed and pollution-free transportation.、In the process of conveying, various technological operations can be carried out at the same time, such as smash.,Structure consists of Air source system, Conveying pipeline system, dust pelletizing system, delivery system, Bunker system and so on,This Suction and unloading conveyorThe overall structural design is relatively simple。

Suction and unloading conveyor

Suction and unloading conveyor

2、Structural advantages of Suction and unloading conveyor

The Suction and unloading conveyor has the following structure

  1. control system
  2. The control system is the "brain" of the Suction and unloading conveyor system, which is responsible for monitoring and controlling the whole system. Through the control equipment such as programmable controller, the parameters such as airflow speed, feed rate and system pressure can be accurately adjusted and controlled to ensure the stable operation of the system and meet the production requirements.

  3. dust pelletizing system
  4. Dust removal system is very important for the environmental protection performance of Suction and unloading conveyor system. It is responsible for handling the dust and waste gas generated in the transportation process to ensure that the discharge meets the requirements of environmental protection. Dust removal system usually includes dust collector, fan and discharge pipeline. According to different material characteristics and environmental protection requirements, different dust removal equipment and technical schemes can be selected.

  5. control system
  6. The control system is the "brain" of the Suction and unloading conveyor system, which is responsible for monitoring and controlling the whole system. Through the control equipment such as programmable controller, the parameters such as airflow speed, feed rate and system pressure can be accurately adjusted and controlled to ensure the stable operation of the system and meet the production requirements.

  7. Bunker system
  8. The silo temporarily stores and releases materials. The silo is usually designed as a pyramid or conical structure to facilitate the storage and unloading of materials. The design of silo needs to consider the different problems of materials in the process of storage and unloading and the flow form of materials.

  9. Air source device
  10. The air source device is the power core of the Suction and unloading conveyor system, which provides the airflow power needed for transportation. Common air source equipment includes roots blower, compressor, centrifugal blower and water ring vacuum pump. These devices can generate stable airflow and provide sufficient power for the transportation of materials.

Suction and unloading conveyor

Suction and unloading conveyor

3、Suction and unloading conveyor function

Suction and unloading conveyormultifunctional, with functions such as Environmental protection and pollution-free, Closed conveying, material handling, Physical processing assistance and Automatic control,by forming a pressure difference along the pipeline, the air is moved to the area with lower pressure to realize the transportation of bulk materials.,It is suitable for centralized transportation to one place, and the feeding point can be one or several.、The operation mode is flexible and changeable, and it can run continuously or regularly.,meet the needs of material transportation、Can realize the transportation of materials in a closed pipeline.,Effectively prevent materials from absorbing moisture, fouling or mixing with other impurities during transportation, and fully seal and transport without pollution.、Can be fed from one place to many places for decentralized transportation.、In the process of conveying, various technological operations can be carried out at the same time, such as dry.,usually used in pharmaceutical factory, logistics, machine building, environmental protection, chemical plant and other fields,the product looks atmospheric.。

Suction and unloading conveyor

Suction and unloading conveyor

4、Suction and unloading conveyor application

Suction and unloading conveyors have the following purposes.

  1. Long distance transportation
  2. The Suction and unloading conveyor system can realize long-distance material transportation and meet the demand of long-distance material transfer. This is especially important for some large factories or cross-regional material transportation.

  3. Long-distance and multipoint transportation
  4. The Suction and unloading conveyor system can realize long-distance material transportation and meet the demand of long-distance material transfer. At the same time, it can also realize multi-point transportation, that is, materials are collected from multiple locations and transported to a centralized point, or materials are dispersed from a centralized point to multiple locations. This flexibility makes Suction and unloading conveyors have important application value in large factories and cross-regional material transportation.

  5. Environmental protection and cleaner production
  6. The Suction and unloading conveyor process is carried out in a closed pipeline, which effectively prevents dust from flying and leaking, thus reducing environmental pollution and harm to employees' health. This is especially important for industries that need to maintain high cleanliness or dust-free environment.

  7. Process assistance
  8. In some production processes, Suction and unloading conveyors are not only used for conveying materials, but also as part of the process. For example, in the chemical and pharmaceutical industries, the Suction and unloading conveyor system can cooperate with other equipment to realize process operations such as mixing, grading, drying and cooling of materials, and improve production efficiency and product quality.

  9. Heating, cooling and drying
  10. Heating, cooling or drying equipment can be installed in the Suction and unloading conveyor pipeline to carry out necessary treatment of materials to meet the specific requirements in the production process.

Suction and unloading conveyor

Suction and unloading conveyor

5、Suction and unloading conveyor performance advantage

Suction and unloading conveyors have the following advantages.

  1. Multi-point to multi-point transportation
  2. The Suction and unloading conveyor system can realize multi-point to multi-point transportation, meet the needs of different production lines and improve the production flexibility.

  3. Efficient continuous transportation
  4. The Suction and unloading conveyor can convey materials continuously and stably, and the conveying speed is faster, which improves the production efficiency and conveying capacity.

  5. Wide application range
  6. A conveying system can convey different kinds of products at different times. In fact, all powders and particles can be transported by the Suction and unloading conveyor.

  7. Small floor space
  8. Compared with the traditional mechanical transportation mode, the equipment and pipelines required by the Suction and unloading conveyor occupy a smaller area, which can make full use of the space and reduce the construction cost and floor space of the factory building.

  9. Environmental protection and pollution-free
  10. The conveying process is carried out in a closed pipeline, which effectively prevents dust from flying and escaping, reduces environmental pollution, improves the working environment and is conducive to protecting the health of production personnel.

Suction and unloading conveyor

Suction and unloading conveyor

6、Company selection

Choosing a suitable Suction and unloading conveyor manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Suction and unloading conveyor products that meet the demand and have good cost performance.。

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Suction and unloading conveyorthe principle is simple.Using the dynamic pressure and static pressure of air, the material particles are suspended in the airflow or transported in groups along the pipeline. The former is called material suspension transportation, and the latter is called material group transportation.,also known as airflow transportation, is a way to transport granular materials along the airflow direction in a closed pipeline by using the energy of airflow.。