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Introduction to Dust free feeding and conveying, advantages, characteristics and principles of pneumatic conveying

2025-5-26

Dust free feeding and conveyingis a technology to transport solid particulate materials through air flow.。

1、Brief introduction of Dust free feeding and conveying

Dust free feeding and conveyingis a method of conveying materials through pipelines by using air flow with a certain speed.,it is widely used in heat-engine plant, building material, environmental protection, logistics, metallurgy and other industries。

Dust free feeding and conveying

Dust free feeding and conveying

2、Dust free feeding and conveying performance advantage

The advantages of Dust free feeding and conveying are as follows:

  1. Generality
  2. The Dust free feeding and conveying system can transport a variety of materials, including powdery, granular, fibrous and small block materials, and has strong adaptability. At the same time, for materials with unstable chemical properties, inert gas can also be used for transportation to ensure the stability of materials during transportation.

  3. Efficient continuous transportation
  4. The continuity and high efficiency of the Dust free feeding and conveying enable the materials to reach the destination quickly and accurately, reduce the waiting time and material accumulation, and thus improve the overall production efficiency.

  5. Save space
  6. Compared with other transportation modes, the Dust free feeding and conveying system occupies a small area and can make full use of space resources, especially suitable for use in factories or workshops with limited space.

  7. High degree of automation
  8. The Dust free feeding and conveying system is easy to realize automatic control.

  9. Material quality protection
  10. In the process of conveying, the Dust free feeding and conveying can prevent the materials from getting wet, soiled or mixed with other impurities, thus ensuring the quality of the conveyed materials. This is especially important for some industries that require high material quality.

Dust free feeding and conveying

Dust free feeding and conveying

3、Dust free feeding and conveying structure composition

The Dust free feeding and conveying has the following structure

  1. control system
  2. The control system is the "brain" of the Dust free feeding and conveying system, which is responsible for monitoring and controlling the whole system. Through the control equipment such as programmable controller, the parameters such as airflow speed, feed rate and system pressure can be accurately adjusted and controlled to ensure the stable operation of the system and meet the production requirements.

  3. Bunker system
  4. The silo temporarily stores and releases materials. The silo is usually designed as a pyramid or conical structure to facilitate the storage and unloading of materials. The design of silo needs to consider the different problems of materials in the process of storage and unloading and the flow form of materials.

  5. dust pelletizing system
  6. Dust removal system is very important for the environmental protection performance of Dust free feeding and conveying system. It is responsible for handling the dust and waste gas generated in the transportation process to ensure that the discharge meets the requirements of environmental protection. Dust removal system usually includes dust collector, fan and discharge pipeline. According to different material characteristics and environmental protection requirements, different dust removal equipment and technical schemes can be selected.

  7. control system
  8. The control system is the "brain" of the Dust free feeding and conveying system, which is responsible for monitoring and controlling the whole system. Through the control equipment such as programmable controller, the parameters such as airflow speed, feed rate and system pressure can be accurately adjusted and controlled to ensure the stable operation of the system and meet the production requirements.

  9. Feeding device
  10. The feeding device is responsible for feeding materials evenly and stably into the conveying pipeline. It is usually installed at the beginning of the system, and uses the negative pressure or positive pressure formed by the air source device to mix materials with air in a certain proportion and send them into the pipeline. Common feeding devices include rotary valves, screw conveyors, rotary feeders, screw pumps, silo pumps and Venturi nozzles. The selection of feeding device should be considered comprehensively according to the characteristics of materials and transportation requirements.

Dust free feeding and conveying

Dust free feeding and conveying

4、Structural advantages of Dust free feeding and conveying

The Dust free feeding and conveying has the following structure

  1. Bunker system
  2. The silo temporarily stores and releases materials. The silo is usually designed as a pyramid or conical structure to facilitate the storage and unloading of materials. The design of silo needs to consider the different problems of materials in the process of storage and unloading and the flow form of materials.

  3. dust pelletizing system
  4. Dust removal system is very important for the environmental protection performance of Dust free feeding and conveying system. It is responsible for handling the dust and waste gas generated in the transportation process to ensure that the discharge meets the requirements of environmental protection. Dust removal system usually includes dust collector, fan and discharge pipeline. According to different material characteristics and environmental protection requirements, different dust removal equipment and technical schemes can be selected.

  5. Conveying pipeline system
  6. The conveying pipeline is a channel for conveying materials after mixing with airflow. It is made of wear-resistant and corrosion-resistant materials to ensure that the materials will not be polluted or damaged during transportation. The diameter, shape and length of the pipeline will be designed according to the characteristics and delivery capacity of the transported materials. In addition, the pipeline system may also include some auxiliary fittings, such as valves, elbows, expansion joints, etc., for regulating air flow and pipeline connection.

  7. Air source device
  8. The air source device is the power core of the Dust free feeding and conveying system, which provides the airflow power needed for transportation. Common air source equipment includes roots blower, compressor, centrifugal blower and water ring vacuum pump. These devices can generate stable airflow and provide sufficient power for the transportation of materials.

  9. control system
  10. The control system is the "brain" of the Dust free feeding and conveying system, which is responsible for monitoring and controlling the whole system. Through the control equipment such as programmable controller, the parameters such as airflow speed, feed rate and system pressure can be accurately adjusted and controlled to ensure the stable operation of the system and meet the production requirements.

Dust free feeding and conveying

Dust free feeding and conveying

5、Dust free feeding and conveying video

On-site aerial photography of Dust free feeding and conveying。

Dust free feeding and conveying

As you can see from the live video.,hyde powder it has the characteristics of High system reliability, Fast conveying speed, omniseal, Large conveying capacity and Easy to use。

6、Introduction of advantages of Dust free feeding and conveying

Dust free feeding and conveyings have the following advantages.

  1. Multi-point to multi-point transportation
  2. The Dust free feeding and conveying system can realize multi-point to multi-point transportation, meet the needs of different production lines and improve the production flexibility.

  3. Wide application range
  4. Dust free feeding and conveyings are suitable for conveying powdery, granular or flowable materials, and are suitable for many industries, such as chemical industry, building materials and food. And the Dust free feeding and conveying system can keep stable and continuous flow in long-distance transportation, thus meeting the production needs.

  5. Small floor space
  6. Compared with the traditional mechanical conveying mode, the Dust free feeding and conveying system can save a lot of mechanical equipment and conveying pipes, thus saving a lot of space.

  7. energy saving and environmental protection
  8. The Dust free feeding and conveying system is completely closed, which reduces the flying of dust and meets the requirements of environmental protection. This is especially important for those industries that require high environmental protection.

  9. Various process operations can be realized.
  10. In the process of conveying, the Dust free feeding and conveying system can also perform physical operations such as heating, cooling, drying and airflow classification or some chemical operations at the same time, which increases the versatility of the system.

Dust free feeding and conveying

Dust free feeding and conveying

Dust free feeding and conveyingin the course of work,It mainly uses the energy of airflow to transport granular materials along the airflow direction in a closed pipeline.,the product looks atmospheric.。