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Introduction to Plug flow conveying, Powder pneumatic conveying specifications, model parameters

2025-5-26

Plug flow conveyingis a technology to transport solid particulate materials through air flow.,it has the functions of Environmental protection and pollution-free, material handling, Closed conveying, Automatic control and Explosion-proof involves,is a kind of high quality and low price Plug flow conveying。

1、Brief introduction of Plug flow conveying

Plug flow conveyingis a technology that uses the energy of airflow to transport granular materials along the direction of airflow in a closed pipeline.,It has a wide range of uses, including Long-distance and multipoint transportation, cut down on energy consumption, Multi-point transportation, Mixing and classification and Bulk material transportation,customizable。

Plug flow conveying

Plug flow conveying

2、Plug flow conveying use

The purpose of Plug flow conveying is introduced as follows:

  1. save energy and cut emissions
  2. Although the Plug flow conveying system itself needs to consume some energy, compared with other transportation modes, it usually has higher transportation efficiency and lower maintenance cost. In addition, by optimizing the system design and adopting advanced energy-saving technology, energy consumption can be further reduced and the goal of energy saving and emission reduction can be achieved.

  3. Reduce pollution
  4. The Plug flow conveying system carries out material transportation in a fully enclosed state, which effectively reduces the environmental pollution caused by dust flying and material leakage.

  5. Long-distance and multipoint transportation
  6. The Plug flow conveying system can realize long-distance material transportation and meet the demand of long-distance material transfer. At the same time, it can also realize multi-point transportation, that is, materials are collected from multiple locations and transported to a centralized point, or materials are dispersed from a centralized point to multiple locations. This flexibility makes Plug flow conveyings have important application value in large factories and cross-regional material transportation.

  7. Multi-point transportation
  8. The Plug flow conveying system can be flexibly configured to realize transportation from multiple centralized points to one centralized point, or from one centralized point to multiple centralized points, so as to meet the complex production layout requirements.

  9. Heating, cooling and drying
  10. Heating, cooling or drying equipment can be installed in the Plug flow conveying pipeline to carry out necessary treatment of materials to meet the specific requirements in the production process.

Plug flow conveying

Plug flow conveying

3、Plug flow conveying structure composition

The Plug flow conveying structure is introduced as follows:

  1. Air source device
  2. The air source device is the power core of the Plug flow conveying system, which provides the airflow power needed for transportation. Common air source equipment includes roots blower, compressor, centrifugal blower and water ring vacuum pump. These devices can generate stable airflow and provide sufficient power for the transportation of materials.

  3. Bunker system
  4. The silo temporarily stores and releases materials. The silo is usually designed as a pyramid or conical structure to facilitate the storage and unloading of materials. The design of silo needs to consider the different problems of materials in the process of storage and unloading and the flow form of materials.

  5. Feeding device
  6. The feeding device is responsible for feeding materials evenly and stably into the conveying pipeline. It is usually installed at the beginning of the system, and uses the negative pressure or positive pressure formed by the air source device to mix materials with air in a certain proportion and send them into the pipeline. Common feeding devices include rotary valves, screw conveyors, rotary feeders, screw pumps, silo pumps and Venturi nozzles. The selection of feeding device should be considered comprehensively according to the characteristics of materials and transportation requirements.

  7. dust pelletizing system
  8. Dust removal system is very important for the environmental protection performance of Plug flow conveying system. It is responsible for handling the dust and waste gas generated in the transportation process to ensure that the discharge meets the requirements of environmental protection. Dust removal system usually includes dust collector, fan and discharge pipeline. According to different material characteristics and environmental protection requirements, different dust removal equipment and technical schemes can be selected.

  9. Conveying pipeline system
  10. The conveying pipeline is a channel for conveying materials after mixing with airflow. It is made of wear-resistant and corrosion-resistant materials to ensure that the materials will not be polluted or damaged during transportation. The diameter, shape and length of the pipeline will be designed according to the characteristics and delivery capacity of the transported materials. In addition, the pipeline system may also include some auxiliary fittings, such as valves, elbows, expansion joints, etc., for regulating air flow and pipeline connection.

Plug flow conveying

Plug flow conveying

4、Plug flow conveying performance advantage

The advantages of Plug flow conveying are as follows:

  1. Save space
  2. Compared with other transportation modes, the Plug flow conveying system occupies a small area and can make full use of space resources, especially suitable for use in factories or workshops with limited space.

  3. structure
  4. The structure is relatively simple, mainly composed of conveying pipeline, air source equipment, control system, etc., and the maintenance is convenient.

  5. Multiple process operations can be carried out at the same time
  6. In the process of conveying, the Plug flow conveying system can also perform physical operations such as heating, cooling, drying and airflow classification or some chemical operations at the same time, which increases the versatility of the system.

  7. Multi-point to multi-point transportation
  8. The Plug flow conveying system can realize multi-point to multi-point transportation, meet the needs of different production lines and improve the production flexibility.

  9. Multi-point to multi-point transportation
  10. The Plug flow conveying system can realize multi-point to multi-point transportation, meet the needs of different production lines and improve the production flexibility.

Plug flow conveying

Plug flow conveying

5、Plug flow conveying function

Plug flow conveyingmultifunctional, with functions such as Physical processing assistance, Environmental protection and pollution-free, Physical processing assistance, Closed conveying and Automatic control,It is a product series that integrates Process assistance, Environmental protection and cleaner production, Long distance transportation, Bulk material transportation and cut down on energy consumption,is a kind of Plug flow conveying manufactured by hyde。

Plug flow conveying

Plug flow conveying

Plug flow conveyingit has been widely used in logistics, metallurgy, machine building, power, chemical industry and other industries,the main features are Less maintenance., Fast conveying speed, Stable operation, Can reduce the labor intensity and Large conveying capacity。